Technologies

Bollegraaf ONE: one platform for every operation

A smarter way to run your recycling plant

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Bollegraaf ONE is a modular digital customer environment that connects your equipment, sensors, and operational data-transforming complexity into clear insights, practical recommendations, and measurable performance improvements.

Your plant already creates data. Now let it create value.

Today’s recycling plants are more complex than ever and operate in an environment where expectations continue to rise. Daily success depends on making the right decisions across multiple areas at the same time:

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• Performance targets – maintaining throughput and output quality while keeping the full line running efficiently;

• Changing material streams – adapting to fluctuations in composition;

• Machine settings – continuously adjusting equipment parameters;

• Maintenance planning – balancing preventive maintenance with production schedules;

• Downtime risks – detecting failures, blockages, wear, or other anomalies;

• Quality standards – meeting customer specifications and regulatory expectations;

• Energy efficiency – controlling energy usage.

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Managing all of this manually places increasing pressure on operators, maintenance teams, and plant managers.

Bollegraaf ONE helps you move from reacting to problems to anticipating them.

Turn plant data into better decisions.

Bollegraaf ONE collects data across your operation and turns it into one clear environment for operators, maintenance teams, and management. With its help, you gain the visibility to understand:

• what is happening within your facility now by monitoring live plant performance;

• where performance is lost by identifying bottlenecks, repeated stops and inefficiencies;

• which actions matter most and be able to prioritize maintenance tasks, process adjustments and operational decisions;

• what risks are developing by receiving early warnings for anomalies, wear, blockages, or other potential issues;

• how to improve continuously by using historical trends, recommendations, and performance insights.

How Bollegraaf ONE works step by step

What it means? More control. Optimized results.

Reduced downtime

Identify issues earlier and respond faster to minimize costly unplanned stops

Higher throughput

Keep equipment operating closer to optimal performance levels and process more material efficiently

Improved output quality

More stable sorting performance and consistent product specifications

Lower maintenance costs

Shift from reactive repairs to smarter, planned maintenance routines

Faster decisions and operational confidence

Give operators instant access to the insights needed to act quickly. Make decisions based on facts, trends, and real-time visibility rather than assumptions

Improved workflow efficiency

Streamline communication and priorities across operations, maintenance, and management teams

Data security is built into Bollegraaf ONE from the ground up.

The platform is deployed on a dedicated on-site server, ensuring that all data is processed and stored locally without reliance on external cloud environments. Our architecture follows industry standards for secure data handling, controlled access, and data privacy. Customers remain in full control.

User access can be tailored by role, and all data generated by the plant stays entirely in the customer’s ownership. With a strong focus on on-premises deployment, Bollegraaf ONE minimizes external dependencies while strengthening cyber resilience so you can use your data with confidence.

Bollegraaf ONE is the foundation for a new generation of recycling facilities, where systems continuously learn, improve, and support people with intelligent decisions.

Bollegraaf ONE is developed for the realities of recycling and built by combining Bollegraaf’s decades of recycling expertise, advanced Al and data intelligence by our strategic partner Wadacon, real operator feedback and proven plant optimization knowledge.